Qualitative Face Fit Testing


Where respiratory protective equipment (RPE) is used, it must be able to provide adequate protection for individual wearers. RPE can’t protect the wearer if it leaks. A major cause of leaks is poor fit – tight-fitting facepieces need to fit the wearer’s face to be effective.


We ensure that the equipment selected is suitable for the wearer

As people come in all sorts of shapes and sizes, it is unlikely that one particular type or size of RPE facepiece will fit everyone. Fit testing will ensure that the equipment selected is suitable for the wearer. The best time to do fit testing is at the initial selection stage, when individual users can be given a choice of adequate models of RPE. You should ensure that the make, model, type and size of facepiece that they wore when they had their successful fit test is made available for their use. If an employee wears more than one type of tight-fitting facepiece, then each type of facepiece should be fit tested.

RPE fit testing should be conducted by a competent person – you should take steps to ensure that person who carries out the fit test is appropriately trained, qualified and experienced, and is provided with appropriate information to undertake each particular task. To ensure our fit testers are competent, they received training from 3M and have been assessed internally in their ability to use the 3M fit test kit in accordance with the manufacturer’s instructions.


A note on facial hair

Many masks rely on a good seal against the face so that, when you breathe air in, it is drawn into the filter material where the air is cleaned. If there are any gaps around the edges of the mask, ‘dirty’ air will pass through these gaps and into your lungs. It is therefore very important that you put your mask on correctly and check for a good fit every time.

Facial hair + stubble and beards = make it impossible to get a good seal of the mask to the face.

If you are clean-shaven when wearing tight-fitting masks (ie those which rely on a good seal to the face), this will help prevent leakage of contaminated air around the edges of the mask and into your lungs. You will therefore be breathing in clean air, which will help you stay healthy.

If there are good reasons for having a beard (e.g., for religious reasons), alternative forms of RPE that do not rely on a tight fit to the face are available.

a common misconception

Who should be fit tested?

This is a common misconception. It is not the individual who is tested; it is the mask and the fit to the individual which is tested. Any person required to wear a tight-fitting facepiece (face mask) must ensure that a fit test is carried out on each type of mask they are required to wear.

Interested? Face fit tests can be arranged in sessions or added to the end of a course. 

If you would like to enquire about any of our scheduled or in-house courses or discuss any other requirements, please call 0191 5818400 or email info@s-safety.co.uk.